Halloween is one of the busiest times of the year for me. My husband and I start planning what my boys will be dressed as for Halloween months ahead. We mention a couple of characters and the boys make their final choices. Then I sketch the patterns. My favorite part is brainstorming on what materials I'm going to use. I make quick trips to the hardware store then the fabric store. That's how I start the process.
First I start to sew the fabric pieces. Then I measure, cut and glue.
Oh this mini Chewbacca was very warm and cozy in his one piece costume but thanks to mommy who made sure to use a silky liner to keep him cool. ;-)